2pins Overmolded Cable Assemblies M16 Strip 500mm Aviation Plug Overmolded Wires
Parameter:
| Product name | Aviation Plug Overmolded Wires |
| Work frequency | Low frequency |
| Features | Plug-resistant |
| Contact material | Oxygen-free copper |
| Pins | 2pins or Customized |
| Interface type | Thread interface |
| Insulation material | PE or customized |
| Rated temperature | -40℃~105℃ |
| Connectors | Customized |
| Shape | Strip or customized |
| Wire length | 500mm or Customized |
| Wire Color | Black or Customized |
| Certificates | RoHS,CE,UL,TUV,ISO |
| MOQ | Small quantity can be accepted |
| Sample | Samples confirmed first before mass production |
| Sevice | OEM ODM accepted |
| Delivery Time | 3-15 days upon receipt of payment |
| Packaging | 100/200/300/500pcs per bag , then outside carton |
| Test | Professional breakover and pulling force test before goods sent out |
| Lead time | 3-15 days |
Production information :
Cable Assembly Overmoldering Process
The overmolding of a cable assembly is accomplished by forcing a
material into a mold cavity under a great deal of pressure. For
cable assemblies, the most popular materials used for an overmold
are thermoplastic or thermoset materials. The injection molding
machine, also known as a press, consists of a storage area for the
mold resin. Sometimes it can be called a hopper. Delivery for the
material is usually an injection ram or a screw-type plunger
enclosed inside a metal tube also known as a barrel. Heating
elements are installed into the barrel of the machine causing the
mold resin to be heated to a molten state.
Overmolding has dramatically changed the appearance and
functionality of cable assemblies over the last several decades.
Through the utilization of the injection molding process,
overmolding has allowed cable assemblies to have better
functionality by:
Allowing them to become impervious to fluids, therefore being able
to be exposed to harsher environments.
Providing them the ability to withstand shock, vibration, and
continual flexing without damage to the termination point.
Making them more aesthetic by using tooling that allows for the
inclusion of corporate logos and trade names as part on the
overmold itself.
Through the use of 3D printing, models of the overmold can be
quickly and cost effectively created to ensure that the overmold
meet the application requirements prior to hard tooling.
Overmolding Design Considerations
When designing cable assemblies, engineers are using the
overmolding process to provide strain or bend relief. This includes
grommets as part of the assembly for any point(s) where an assembly
needs to be installed through a housing/opening and as a covering
for the connector backshells to protect the termination points and
contacts. With the complexity of tooling increasing and the number
of potential materials that can be used in the overmolding process
expanding, any parts that are to be injection molded must be
designed carefully.
FAQ:
Q: What are wiring harnesses used for?
A: Wiring harnesses are used in everything from remote control cars
to jumbo jets. For example, the desktop computer you may be using
currently has a myriad of different harnesses for data and power
transfer, all to let you view a page like this one. Inside your
vehicle are reams of cables, wires, terminals, and connectors that
have to run through the entire vehicle in order to connect all the
different components that allow you to simply drive from A to B.
The harness itself sounds simple, but it can be rather complex when
different connections, terminations, conductor sizes, sheathing,
strain reliefs, and many other considerations have to come into
play depending on the needs of the project. Our engineers design a
complete system around the wires and cables needed to power
electrical systems, transfer high speed data, and send and receive
signals. If you’re ready to discuss your project’s unique
requirements, talk over your options with a knowledgeable
representative now.
Q: Are there different types of wiring harnesses?
A: The different types of wiring harnesses is only limited by your
imagination. As we continue to increase our reliance on electrical
systems powering even simply devices, the engineering inside of
these applications requires custom made wiring and cable harnesses
to complete the intended application. Each project requires its own
custom set-up in order to be designed and manufactured to be able
to effectively complete the task required of it. As you can
imagine, this will be quite different for a remote control car
versus a fighter jet, yet each require exact engineering design in
order to function. From military applications, industrial, medical,
telecommunications, and almost every industry in between, we design
custom wire harness solutions that work.
