6pins Overmolded Cable Assemblies 1500mm Black VC To OBD Overmolded Terminal Wires
Production information :
Cable Assembly Overmoldering Process
The overmolding of a cable assembly is accomplished by forcing a
material into a mold cavity under a great deal of pressure. For
cable assemblies, the most popular materials used for an overmold
are thermoplastic or thermoset materials. The injection molding
machine, also known as a press, consists of a storage area for the
mold resin. Sometimes it can be called a hopper. Delivery for the
material is usually an injection ram or a screw-type plunger
enclosed inside a metal tube also known as a barrel. Heating
elements are installed into the barrel of the machine causing the
mold resin to be heated to a molten state.
The process begins with the resin specified for the mold is fed
into the heated barrel of the molding machine at the hopper end. It
is then mixed with any desired colorants and transits the length of
the barrel to the actual mold where the resin and colorant mixture
are forced in the mold cavities. Once inside the mold cavity, the
material will cool taking on any features designed into the mold
itself including logos, trade names, or part numbers.
Parameter:
| Product name | Overmolded Terminal Wires |
| Work frequency | Low frequency |
| Features | Moisture-proof |
| Contact material | Cooper |
| Pins | 6pins or customized |
| Maximum outer diameter | Customized |
| Interface type | Customized |
| Insulation material | PVC or customized |
| Connectors | Customized |
| Shape | Strip or customized |
| Wire length | 1500mm or Customized |
| Wire Color | Black or Customized |
| Certificates | RoHS,CE,UL,TUV,ISO |
| MOQ | Small quantity can be accepted |
| Sample | Samples confirmed first before mass production |
| Sevice | OEM ODM accepted |
| Delivery Time | 3-15 days upon receipt of payment |
| Packaging | 100/200/300/500pcs per bag , then outside carton |
| Test | Professional breakover and pulling force test before goods sent out |
| Lead time | 3-15 days |
Conductor Sizes
We can extrude conductors as small as 34 gauge and as large as 12
gauge. These can be combined to create a mixed gauge cable.
Conductor Colors
Our custom wire and cable harness capabilities are extensive, from
1 conductor to cables with more than 50 conductors. Custom colors,
striping and marking are available to meet your wiring harness
design requirements.
Stranding Sizes
Your conductors can be made with stranding as small as 0.002 inches
(0.05mm) which is excellent for hi-flex, supple cables. If you just
need a standard power conductor we can use stranding as large as
0.01 inches (0.25 mm). Stranding can be bare copper, tinned
stranding, tinned conductor or even plated with precious metals
such as silver for increased conductivity.
Conductor Insulation
The first protection in any cable is the conductor’s insulation.
Our wire and cable extrusion capabilities include a wide range of
materials to match your requirements for flexibility, abrasion
resistance and environmental conditions. We use the range from
basic PVC, PE or PP. We also use insulating materials such as
natural rubber, PU, TPE, PTFE (Teflon®) and silicone.
Materials
Polyvinylchloride (PVC)
Polyurethane (PU)
Thermoplastic elastomer (TPE)
Thermoplastic polyester elastomer (TPEE)
Thermoplastic vulcanizate (TPV)
Polytetrafluoroethylene (Teflon®)
Silicone
The hardness or softness of each material can be varied.
Ul® Certified Wire & Cable
There are many standard UL® cable types. UL® standards help
designers choose a cable with known specifications instead of
creating one from scratch. We are certified by UL® to produce many
standard types of wire and cable harnesses.
